Curriculum and program for additional training of workers involved in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels). Curriculum and program for additional training

EDUCATIONAL AND THEMATIC PLAN FOR TRAINING A REPAIRMAN

Topic No.	Topic name	Quantityhours	Note
TECHNICAL OPERATION
1.	Boiler installation. Thermal power plants.	0,5
2.	Boiler units. Design and circulation diagram of boilers of various types	1,5
3.	Actions of mechanics when eliminating accidents	1,0
4.	Boiler room pipelines	1,0
5.	Boiler room auxiliary equipment	2,0
6.	Boiler room fittings	1,0
7.	Water treatment	2,0
8.	Instrumentation and A	1,5
9.	Requirements for plumbing tools and accessories	1,5
OCCUPATIONAL HEALTH, ELECTRICAL SAFETY
10.	Basics of labor legislation	1,0
11.	Organization of work with personnel	0,5
12.	Occupational safety requirements	1,5
13.	Industrial sanitation and personal hygiene	0,5
14.	Organization of work according to work permits, orders	1,0
15.	electrical safety	2,0
16.	Personal and collective protective equipment	1,0
17.	Occupational safety requirements in emergency situations	1,0
18.	First aid in case of accidents at work	3
19.	Final lesson	0,5
	Total:	24

REPAIRMAN TRAINING PROGRAM

Subject: "TECHNICAL OPERATION"

Topic No. 1. Boiler installation. Thermal power plants.

Boiler installation. Thermal power plants. Composition, purpose, classification.

Topic No. 2. Boiler units. Design and circulation diagram of boilers of various types.

Boiler installation. Types of problems. Boiler circulation diagram.

Topic No. 3. Actions of a mechanic in case of an accident in a boiler room.

Actions of a mechanic in the event of an explosion of a boiler or gas mixture. Actions of a mechanic in the event of a gas leak or building collapse.

Topic No. 4. Boiler room pipelines.

Boiler room pipelines. Purpose of pipelines, requirements for operation. Water hammer in pipelines and measures to prevent them.

Topic No. 5. Boiler room auxiliary equipment.

Auxiliary equipment for boiler installations. Design and principle of operation of pumps, smoke exhausters, fans. Types of malfunctions in the operation of the pump, smoke exhauster, fan and measures to prevent them. Characteristics of pumps and smoke exhausters and fans (efficiency, power, flow, pressure, rpm).

Topic No. 6. Boiler room fittings.

Shut-off valves in the boiler room (valves, valves, check valves). Distinctive features valves and valves. Maintenance, repairs and safety measures.

Topic No. 7. Water treatment.

Conditions for scale formation, its effect on boiler operation. Methods of pre-boiler water treatment. Design of Na-cationite filters. Types, design and purpose of water heaters, reasons for repairing water heaters. Features of repair.

Topic No. 8. Instrumentation and A.

Purpose, principle of operation of pressure gauges. Pressure units.

Topic No. 9. Requirements for plumbing tools and devices.

Types of metalworking tools. Hand tool. Power tool. Electrified tool. Purpose of tools and devices and requirements for them. Tool maintenance. Permission to work with the tool.

Subjects: "OCCUPATIONAL HEALTH, ELECTRICAL SAFETY"

Topic No. 10. Fundamentals of labor legislation.

Topic No. 14. Industrial sanitation and personal hygiene.

Preparing the workplace before starting and cleaning it after finishing work. Free distribution of detergents and disinfectants. Storing clean and used cleaning materials. Washing, dry cleaning, drying and repairing workwear and safety footwear. Personal hygiene.

Topic No. 15. Organization of work according to work permits and orders.

Organization of work according to work permits and orders. The concepts of “Permission Work Order” and “Order”. Organizational and technical events ensuring work safety. Validity period of the permit, order. Order on the organization of work according to work permits and orders. Work performed according to work permits and orders. Persons responsible for safe production works The procedure for issuing and processing permits and orders. Authorization of the team to work. Conducting targeted training. Supervision during work. Changes in the composition of the brigade. Registration of work breaks. Start of work the next day. End of work. Handover and acceptance of the workplace. Closing the permit. Work of contractors.

Topic No. 16. Electrical safety.

The concept of electric current (direct and alternating) and voltage. Units. Effects of current on the human body. Dangerous current and voltage values for humans. The paths of current through the human body. Rules for releasing a person from an action electric current up to and above 1000 V. The concept of the “step voltage” zone. Equipment grounding. Lighting of industrial and domestic premises, workplaces. Signal night lighting. Portable lighting. Permissible voltage of portable lamps for operation in different conditions(dry, damp, basements, thermal chambers). The concept of electrical safety groups.

Topic No. 17. Personal and collective protective equipment.

The procedure and standards for issuing, terms of wearing, testing of PPE. Personal and collective protective equipment.

Topic No. 18. Occupational safety requirements in emergency situations.

Actions of personnel in cases of power outage, equipment malfunction, fire, collapse of a building, part or individual structures, etc.

Topic No. 19. First aid in case of accidents at work.

First aid for acute poisoning. Electrical injury. Injuries. Bleeding. Fractures. Burns. Frostbite. .

Topic No. 20. Final lesson.

This lesson covers exam questions, as well as questions that employees have when preparing for exams. Topics are given taking into account the specific equipment that mechanics work on.

EXAMINATION TICKETS FOR TESTING THE KNOWLEDGE OF FITTERS - REPAIR WORKERS

TICKET No. 1 (fitter - repairman)
2. The procedure for allowing a repairman to work independently?
3. Hydraulic test of the boiler, when is it carried out and at what pressure?

4. How does electric current pass through the human body?

TICKET No. 2 (fitter - repairman)
1. The design and principle of operation of the boiler?

2. Types of pump malfunctions and measures to prevent them?
4. Dangerous and harmful production factors in the boiler room?

5. Rules for freeing a person from electric current?

TICKET No. 3 (fitter - repairman)
1. Design and principle of operation of a water heater?
2. Types of plumbing tools, purposes and requirements for them?

3. Order. What work is carried out according to the order. Duration of the order?

5. Providing first aid in case of injury (fracture, dislocation)?

TICKET No. 4 (fitter - repairman)
1. Design and principle of operation of a centrifugal pump?
2. Safety requirements when working in the boiler furnace?
3. The concept of electric current (direct and alternating), voltage, resistance. Units?
4. Primary fire extinguishing agents in the boiler room?

5. Providing first aid for a thermal burn?

TICKET No. 2 (fitter - repairman)
TICKET No. 5 (fitter - repairman)
2. Work permit for performing flammable work in the boiler room?
3. Safety requirements when repairing rotating mechanisms?
4. Types of labor safety briefings?

5. Providing first aid for a chemical burn?

TICKET No. 2 (fitter - repairman)
TICKET No. 6 (fitter - repairman)
2. Shut-off valves in the boiler room. Difference between a gate valve and a valve?
4. Safety requirements when working in tanks (tanks)?

TICKET No. 7 (fitter - repairman)

TICKET No. 2 (fitter - repairman)
2. Permissible voltage of portable lamps for operation in various conditions (dry, damp, boiler furnaces, tanks)?
3. Types of locksmith tools?
3. The concept of electric current (direct and alternating), voltage, resistance. Units?
5. Providing first aid for hypothermia, frostbite?

TICKET No. 8 (fitter - repairman)

TICKET No. 2 (fitter - repairman)
2. Technological sequence of pump assembly?
3. Responsibility of workers for violation of labor protection instructions, job and production instructions?
4. Safety requirements when working with electrified tools?
5. Providing first aid in case of electric shock?

TICKET No. 9 (fitter - repairman)

TICKET No. 2 (fitter - repairman)
2. Installations for water softening. The main problems that arise during their operation. Methods for eliminating them?
3. What should a mechanic do in the event of an emergency in a boiler room?
4. List the types of briefings that are carried out with a mechanic?
5. Providing first aid in case of poisoning?

TICKET No. 10 (fitter - repairman)

TICKET No. 2 (fitter - repairman)
2. Thermal insulation and lining materials?
3. Safety requirements when working at height, from scaffolding, scaffolding and other devices?
4. How to maintain and maintain locksmith tools?
5. Providing first aid for carbon monoxide poisoning?

1. Safety rules for the operation of thermal power plants, approved. by order of the Ministry of Energy of the Russian Federation dated March 24, 2003 No. 115.

2. Safety rules for the operation of heat-consuming installations and heat networks of consumers.

3. Safety regulations for the operation of thermal mechanical equipment of power plants and heating networks (SO 34.03.201-97).

4. Regulations on the organization of work on the training and certification of specialists from organizations supervised by the Federal Service for Environmental, Technological and Nuclear Supervision (RD 03-19-2007).

5. “Rules on labor protection during the operation of electrical installations”, approved. by order of the Ministry of Labor and Social Protection of the Russian Federation dated July 24, 2013. No. 328n.

6. “Rules on labor protection during the operation of thermal power plants,” approved. by order of the Ministry of Labor dated August 17, 2015. No. 551n.

7. “Rules on labor protection when working with tools and devices,” approved. by order of the Ministry of Labor dated August 17, 2015. No. 552n.

9. The procedure for training in labor protection and testing knowledge of labor protection requirements for employees of organizations, approved by Resolution of the Ministry of Labor of Russia and the Ministry of Education of the Russian Federation dated January 13, 2003 N 1/29.

10. GOST 12.0.003-74* SSBT. Dangerous and harmful production factors. Classification.

11. GOST 12.0.004-90 SSBT. Organization of occupational safety training. General provisions.

12. Regulations on the specifics of investigating industrial accidents in certain industries and organizations, approved by Resolution of the Ministry of Labor of Russia dated October 24, 2002 N 73.

13. Fire regulations in Russian Federation
(approved by Decree of the Government of the Russian Federation of April 25, 2012 N 390).

14. Intersectoral rules for providing workers with special clothing, special footwear and other personal protective equipment, approved by Order of the Ministry of Health and Social Development of the Russian Federation dated June 1, 2009 N 290n.

15. Lists of harmful and (or) dangerous production factors and work during which preliminary and periodic medical examinations (examinations) are carried out, and the procedure for conducting these examinations (examinations), approved by the Ministry of Health of the Russian Federation dated April 12, 2011 N 302n.

16. Intersectoral instructions for providing first aid in case of accidents at work. - M.: Publishing house NC ENAS, 2007.

EXPLANATORY NOTE

This program is intended for training and retraining (advanced training) of workers in the profession “Mobile compressor operator” of 5-6 categories in off-the-job courses.

The qualification characteristics are drawn up in accordance with the Unified Tariff and Qualification Directory of Work and Professions of Workers and contain requirements for the basic knowledge and skills that workers of the specified profession and qualifications must have.

The duration of training is set at 356 hours, retraining (advanced training) - 304 hours in accordance with the requirements of the Model Regulations on the Vocational Training of Workers in Production.

By the end of the training, each worker must be able to perform the work provided for by the qualification characteristics, in accordance with technical specifications and norms. Qualifying trial work is carried out at the expense of the time allocated for on-the-job training.

Mobile compressor operator 5-6 categories should be able to:

1. Prepare mobile compressor equipment for well development operations.

2. Assemble and disassemble communications and connect them to the wellhead and compressor unit.

3. Start and stop the diesel engine and compressor.

4. Observe the operation of all mechanisms and systems of the mobile compressor unit.

5. Identify and eliminate malfunctions in the operation of the diesel engine and compressor.

6. Maintain and carry out preventive repairs of compressor installation systems, including emergency protection systems.

7. Regulate the operating mode of the compressor unit according to the readings of instrumentation.

8. Carry out work to call the influx of fluid from the well.

9. Properly organize and maintain the workplace.

10. Use materials and fuel economically.

11. Apply the most appropriate and productive methods and modern methods labor organization.

12. Keep a log of the operation of the compressor unit.

9. Basic information about drilling and production equipment, technological processes drilling, testing (development) and major repairs of oil and gas wells.

10. Rules for safe movement.

11. Rules for the safe maintenance of a mobile compressor, rules, devices and safe operation pressure vessels.

12. Plumbing in the scope of work performed.

Monitoring the state of labor protection and safety at drilling enterprises.

Administrative and criminal liability for violation of rules and safety instructions and accidents that occurred as a result of these violations. The procedure for investigating and recording accidents.

General safety regulations in the oil industry and in the field of geology and subsoil exploration.

Topic 3.

First aid.

Means and methods of first aid. First aid for electric shock. First aid for wounds and bleeding. First aid for burns, frostbite, gas poisoning.

Topic 4.

Security environment.

Environmental Protection Organization. Protection of atmospheric air, soils, water bodies, subsoil, vegetation and animals. Characteristics of environmental pollution. Measures to combat noise, pollution of the soil, atmosphere, and water environment; organization of production on a closed-cycle basis, transition to waste-free technology, improvement of waste disposal methods, integrated use of natural resources, strengthening control over maximum permissible concentrations of harmful components entering the natural environment, recycled water supply (etc.), in relation to this industry and basic to the enterprise. Personal capabilities and responsibilities of the workers of this procession in environmental protection.

Topic 5.

Fundamentals of technology for drilling and operating oil and gas wells.

Drilling rig and its elements. Basic operations included in the drilling process. Well construction cycle. Well drilling technology.

Natural oil and gas reservoirs. The concept of porosity and permeability of rocks. Physical properties oil. Gases of oil fields and their basic properties.

Types of oil fields. Reservoir pressure. Formation motive forces and resistance forces. Regimes of oil reservoirs.

General concepts about the technology of drilling oil and gas wells.

Casing columns. Well cementing. Column leak testing. Perforation of the production string.

Oil field and its structure. The structure of the earth's crust. General information about rocks. Occurrence of oil and gas in the earth's crust. Oil reservoirs. The reservoir is like a porous reservoir filled with gas, oil and water under pressure. Acting forces in the formation: formation water pressure, compressed gas pressure, elastic forces of oil, water and gas.

Reservoir pressure. General information about oil wells.

Static and dynamic levels. Bottomhole pressure. Interaction of wells. Conditions of inflow to the face. Regimes of oil fields. Placement of wells on the area.

Allowable fluid withdrawal from the formation. Oil field development systems. Geological, technical and economic factors influencing the choice of well development and placement system. The concept of well development. Preparation of wells for development.

Methods to prevent open flowing of wells.

Operation of oil wells. Oil well equipment.

Underground well repair. Types of well repair. Well overhaul technology.

Specialization disciplines

Topic 6.

Technique and technology for drilling wells and opening productive formations using air, aerated liquid and foam systems.

General ideas about the technology of drilling wells using air and aerated liquid. Features of application: advantages and disadvantages of these methods.

Scheme of wellhead piping when drilling using air and aerated fluid. Special equipment.

Ground equipment installation diagram. Location of compressors and auxiliary equipment.

Selecting a mode and monitoring the main operating parameters of a compressor unit when drilling with air and aerated liquids.

Basic technologies for opening productive formations using foam systems. Equipment used.

Safety rules when drilling wells and opening productive formations using air, aerated liquids and foam systems.

Topic 7.

Design, main systems and maintenance procedures for power drives of mobile compressor units.

Power engine as a source mechanical energy. Classification of internal combustion engines according to the type of fuel used and the method of ignition of the working mixture.

General structure of internal combustion engines.

Purpose and classification of connecting rod and crank mechanisms. Care of the connecting rod and crank mechanism. Identifying and eliminating major faults.

Purpose and design of gas distribution mechanism parts.

Purpose and classification of the cooling system. Influence thermal regime on its power, efficiency and wear. Normal coolant temperature. Cooling system devices and their purpose. Radiator installation. Water pumps. Fans. Adjusting fan drive belts. Thermostats, their structure and operation.

The principle of operation of the cooling system.

Diesel power system. General structure of the power system, instruments, fuel priming pump, fuel filter.

Types of nozzles, their purpose, design. Fuel pipeline, its structure. Types of fuel. Valve for automatically stopping a diesel engine when the oil pressure drops in the lubrication system, its purpose, structure and principle of operation.

Purpose and classification of the lubrication system. Requirements for oils. Diesel lubrication system. Oil pumps, their design, drive and operation. Oil filters, their design, inclusion in the system and operation. Oil radiators. Heat exchangers. Regulating pressure in the lubrication system. Control and safety devices in the lubrication system.

Diesel starting systems.

Electrical equipment of internal combustion engines. Diesel electrical equipment. Rechargeable batteries. ICE instrumentation and their purpose. Control and measuring instruments for diesel and diesel compressor. Remote pressure gauges, thermometers, electric total station, voltammeter, engine hour meter. Purpose and their operating principle.

Care, operation, Maintenance, possible malfunctions of internal combustion engines and diesel engines, the causes of their occurrence and methods of elimination.

Topic 8.

Device, main systems, maintenance procedure

compressors and compressor units.

Concept of compressors. Thermodynamic cycle of the compressor. Classification of compressor machines according to the developed pressure, characteristics of the compressed gas, operating principle, installation method and arrangement of working parts, drive, developed productivity.

Piston compressors - schematic diagram and principle of operation. Classification of piston compressors. Working cycle in a piston compressor. Parts of piston compressors, purpose and design.

Design of piston compressors. Auxiliary equipment for piston compressors

Run-in and adjustment of compressors. Run-in periods. Preparing the compressor for start-up. Starting and stopping compressors. Compressor fault detection. Compressor emergency stop. Basic faults and methods for their detection. Supervision of the compressor during operation. Operation of compressors. Air cleaning. Air purifier installation. Cooling of compressors.

Mobile compressor units. Mounting base and equipment included in the installation. Schematic diagram of the installation. Basic specifications: design of compressor cooling and lubrication systems.

General provisions on the equipment maintenance system. Purpose of the maintenance system. System of maintenance and repair of mobile compressor units for well development. Types of maintenance and repair provided for by the maintenance system. Current and major repairs. Information about the order of operations and the methods used during the current and major renovation mobile compressor units. A set of tools, devices and instrumentation used in the maintenance of mobile compressor units for well development.

Topic 9.

Instrumentation and auxiliary mechanisms.

Electrical measuring instruments for mobile compressor units: remote electric tachometer, aerothermometers for water and oil, tachometer, pressure gauge, voltammeter, others, their purpose, design and operating principle.

Instrumentation and their purpose in mobile compressor units.

Division of control and measuring instruments into groups, depending on their purpose.

Indicating, recording, summing and signaling devices. Instruments for measuring pressure, flow of liquids and gases, measuring temperature, liquid level.

Devices for monitoring the operating parameters of mobile compressor units.

Schematic diagram of the inclusion of control devices in the installation system. Technical characteristics of devices. Design and operation of the instrumentation system for mobile compressor units.

Automation system for mobile compressor units. The main functions of the plant automation system and the instruments used in it (electrical contact pressure gauges, time relays, pressure switches, signal lights, etc.).

Design and operation of the automation system for mobile compressor units. Setting up automation devices. Rules for operating the automation system of mobile compressor units. Possible faults automation systems and methods for their elimination.

Topic 10.

Basics of plumbing.

Marking. Applying marks. Marking marking lines. Marking techniques.

Chopping. Cutting sheet steel according to the level of the vice jaws and marking marks. Cutting out straight and curved grooves on a wide surface of cast iron parts with a cross-meissel.

Edit. Straightening of strip steel on a plate. Straightening of a round steel bar on a plate and using prisms. Straightening of pipes and section steel (angles).

THEMATIC PLAN OF INDUSTRIAL TRAINING.

INDUSTRIAL TRAINING PROGRAM.

Topic 1.

Introductory lesson.

Educational tasks of industrial training during advanced training. Contents of work in accordance with the requirements of the qualification characteristics. Stages of professional growth. Familiarization with the work experience of leading production workers.

Familiarization with the industrial training program for mobile compressor operator of 5-6 categories.

Topic 2.

Occupational safety, fire safety, electrical safety.

Occupational safety briefing.

Familiarization with the workplace of an advanced mobile compressor operator during well development work, the use of gaseous agents when opening productive formations and eliminating complications in drilling.

Safety training in the workplace.

Familiarization with basic safety instructions for construction, installation, repair work and fire safety rules.

Topic 3.

Training in basic and auxiliary types of work.

Monitoring the progress of the process and regulating the regime parameters during the development of wells after drilling and major workovers.

Monitoring and regulation of parameters of the compressed air supply mode when opening productive formations and eliminating complications in drilling with the help of gaseous agents.

Monitoring and regulation of compressed air supply parameters during heat treatment of the bottomhole zone of a well.

Study of the procedure for monitoring and regulating the operation of the main systems of mobile compressors. Training in maintenance techniques for the main systems of mobile compressors during operation. Training in basic techniques for identifying and troubleshooting faults in the operation of mobile compressors.

Preparation of working tools for maintenance and repair of mobile compressor units. Checking and preparing the starting motor for operation. Removing, checking and installing the clutch on the starting motor. Starting motor maintenance. Disassembling, checking, repairing and assembling the starting motor. Disassembling, checking, repairing and assembling the starting compressor.

Preparing heating devices for operation. Maintenance of heating devices. Heater repair.

Maintenance, care and troubleshooting of the diesel crank mechanism, gas distribution mechanism, diesel lubrication system, diesel cooling system, diesel power system, gearbox.

Preservation of the compressor. Compressor depreservation. Preparing the compressor for start-up.

Compressor maintenance, care and repair. Maintenance, care and troubleshooting of compressor auxiliary equipment (filters, coolers, radiators, settling tanks, pumps, etc.).

Maintenance, care and troubleshooting of the installation base of mobile compressor units.

Repair and adjustment of brakes, lighting, change of instrumentation and automation devices, etc.

Topic 4.

Independent performance of work as

operator of a mobile compressor of 5-6 categories.

Independent performance of the entire range of works provided for by the requirements of the qualification characteristics of a mobile compressor operator of 5-6 categories under the supervision of a foreman (instructor) of industrial training with mandatory compliance with labor safety instructions and technological conditions.

Mastering advanced techniques and work methods. Consolidation of acquired work skills. Achieving established production standards.

Qualification (trial) work.

BIBLIOGRAPHY:

Basic:

1. Vadetsky oil and gas wells. Tutorial– M.: Academy, 2010. – 352 p.

2. Shchurov and oil production technology. Textbook for universities. – M.: Alliance, 2009. – 510 p.

Additional:

1. , Pokrepin for repair of oil and gas wells. Tutorial. – Volgograd: In-Folio, 2009 – 288 p.

3. Nikishenko equipment. Tutorial. - Volgograd: In-Folio, 2008. – 416 p.

4. Molchanov well repair. Textbook - M.: Nedra, 1986. - 208 p.

5., Ilsky machines and mechanisms - M., Nedra, 1980.

6. Vadetsky oil and gas wells. – M., Nedra, 1985.

7. Safety rules in the oil and gas industry. – Moscow, 1998.

8. Rules for electrical installations.

9. Rules for the design and safe operation of stationary compressor units, air and gas pipelines.

Mobile compressor operator training is carried out in accordance with the “List of worker professions, employee positions for which vocational training is carried out”, approved by Order of the Ministry of Education and Science No. 513 of July 2, 2013 “On approval of the List of worker professions, employee positions for which vocational training is carried out” , the requirements of the Unified Tariff and Qualification Directory of Work and Professions of Workers, the All-Russian Classifier of Worker Professions, Employee Positions and Tariff Grades.

Any compressor is a set of devices designed to produce compressed air or other gas. The advantage of a mobile compressor over a stationary one is, first of all, that their use is possible at sites where installation, much less assembly, of a stationary compressor is not possible.

These compressors are used for various industries, such as mining, transport, oil and gas, mobile machine maintenance, etc.

For example, typical applications for mobile compressors are servicing trucks, inflating tires, blowing radiators, etc.

The specialists who work on mobile compressors are mobile compressor operators.

The profession of a mobile compressor operator requires the following skills and abilities: maintenance of a mobile compressor unit, starting and stopping the compressor, diesel engine; laying communications, connecting them to the compressor unit and the wellhead; carrying out work to enhance the outflow of fluid from the well by creating a depression at the bottom, monitoring the influx of fluid (oil); adjusting the air supply during heat treatment of the bottomhole zone of the well; participation in work on opening productive formations using gaseous agents and eliminating complications in drilling; ability to adjust the operating modes of the compressor unit and diesel engine according to the readings of instrumentation; monitor the operation of all mechanisms and systems of a mobile compressor unit, establish the basic parameters of the installation in accordance with the technological regulations for drilling and testing (development) of wells, etc. A mobile compressor operator must know: methods of operating oil, gas and injection wells; purpose, design and operating rules of various compressor systems, power equipment, automobiles, instrumentation and automatic protection of the compressor unit; types of fuel, lubricants and cooling; methods for detecting and eliminating malfunctions in the operation of a mobile compressor unit; diagrams for connecting communications from the compressor unit to the well; consumption standards for operating materials for the production of compressed air; basic information on heating engineering, electrical engineering, drilling and production equipment, drilling technology, testing (development) and major repairs of oil and gas wells; plumbing in the scope of work performed.

To perform work, a compressor unit operator must undergo professional training, no more than once a year and at least once every 5 years, take short-term advanced training courses of at least 72 hours in order to acquire new knowledge and skills and increase the level, have a medical a book with no contraindications to work. It is important that persons under 18 years of age are not allowed to work as a mobile compressor operator.

Cost of training and terms of study

ANO DPO "Comprehensive Training Center for Personnel Retraining" provides vocational training in the following programs:

Form of study: full-time, part-time, distance learning using Internet technologies.

What is included in the training program

In the process of mastering the training program, developed taking into account Order of the Ministry of Labor of Russia No. 513 of July 2, 2013 “On approval of the List of occupations of workers, positions of employees for which vocational training is carried out,” the following issues are studied to master the working profession of a mobile compressor operator:

Fundamentals of Economics and Law
Materials Science
Reading blueprints
Electrical engineering
Information from technical mechanics
Occupational health and safety
Purpose, design and principle of operation of mobile compressors
Internal combustion engines, purpose, design and operation
Chassis design
Drives, fittings and auxiliary equipment of mobile compressor units
Repair of compressors, drives, fittings and auxiliary equipment
Operation of mobile compressors
Rules for the design and safe operation of pressure vessels
First aid to victims during work

Classes are held in the classroom of the ANO DPO “Comprehensive Training Center for Personnel Retraining,” as well as through the Internet portal of the Training Center website.

Upon completion of training, you will be issued

Certificate for each employee who has passed the certification;
Protocol of the certification commission with a list of employees who have passed the certification.

How to get trained as a mobile compressor operator

After passing vocational training(or in a specialized school or training center), a mobile compressor operator has the right to increase the assigned rank of his specialty by taking short-term advanced training courses of at least 72 hours, no more than once a year and no less than once every 5 years, while There is a certain gradation for each of the categories, namely:

When working in exceptional cases (in wells that emit free hydrogen sulfide, wells with high wellhead pressure, etc.) on trailed or self-propelled mobile compressors under the guidance of a more highly qualified mobile compressor operator	3rd category
When working on a trailed mobile compressor with a working pressure of up to 10 MPa (100 kgf/sq. cm) inclusive	4th category
When working on a trailed mobile compressor with a working pressure of over 10 to 20 MPa (100 - 200 kgf/sq. cm), inclusive, or on a self-propelled mobile compressor with a working pressure of up to 10 MPa (100 kgf/sq. cm), inclusive	5th category
When working on a trailed mobile compressor with a working pressure of over 20 MPa (200 kgf/sq. cm) or on a self-propelled mobile compressor with a working pressure of over 10 MPa (100 kgf/sq. cm)	6th category

Advantages of working with ANO DPO “Comprehensive Training Center for Personnel Retraining”

all training programs are developed by teachers taking into account modern educational and methodological materials using new technologies in teaching;
A convenient form has been developed for you electronic library according to the educational material of the course;
the cost of training to become a mobile compressor operator is significantly lower than that of other training centers;
Training takes place at a time convenient for you and in the form required for your organization.

Required documents

Added to the site:

EXPLANATORY NOTE

This program is designed to train workers engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels).

The program is compiled on the basis of the Rules for the design and safe operation of pressure vessels PB 03-576-03, Passports S415M.00.00.000.PS, S416M.00.00.000.PS “Garage compressor model S415M, Garage compressor model S416M”, Passports “Pressure vessel with a capacity of 500 l” and Passport for “Pressure vessel ZIF-55 Sb 05 PS” includes a thematic plan and program of theoretical training, industrial training and is designed for 39 hours.

After completing training under this program, trainees pass a certification exam at the enterprise commission; the certification results are documented in a protocol signed by the chairman and members of the commission.

The administration of the enterprise issues certificates of the established form to persons who have completed training and passed the exam, indicating the names of the vessels to which these persons are allowed to service, signed by the chairman of the commission.

A worker servicing pressure vessels must subsequently undergo periodic knowledge testing at least every 12 months.

QUALIFICATIONS.

A worker engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels) must know :

operating instructions for garage and mobile compressors and their air collectors (pressure vessels);

operating instructions for safety valves of garage and mobile compressors;

purpose, principle of operation, design and main technical characteristics of garage and mobile compressors and their air collectors (pressure vessels);

purpose, principle of operation, design and main technical characteristics of safety valves for garage and mobile compressors;

purpose, principle of operation, design and main technical characteristics of shut-off valves and pressure gauges;

main malfunctions that arise during the operation of compressors and their air collectors (pressure vessels) and safety valves;

A worker engaged in the operation, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels) must be able to :

turn on the compressor and air collector;

check the proper operation of safety valves and pressure gauges;

identify malfunctions in the operation of garage and mobile compressors and their air collectors (pressure vessels);

carry out inspection, maintenance and repair of garage and mobile compressors and their air collectors (pressure vessels);

Maintain shift and repair logs correctly.

SYLLABUS

TRAINING OF WORKERS ENGAGED IN THE OPERATION, MAINTENANCE AND REPAIR OF GARAGE AND MOBILE VEHICLES

COMPRESSORS AND THEIR AIR Collectors

(PRESSURE VESSELS)

	Topic name
	Theoretical training
	Purpose. Design and principle of operation of compressors.
	Maintenance of compressor units.
	Typical faults and methods for their elimination.
	Safety requirements.
	Pressure Vessel Basics
	Equipping pressure vessels with fittings, instrumentation, safety devices and basic safety requirements for them.
	Safety requirements for the operation of vessels.
	Maintenance and repair of vessels.
and the environment. Fire safety.
	Providing first aid to victims
	Industrial training

PROGRAM

TOPIC 1.

Purpose. Design and principle of operation of compressors.

Purpose of garage compressors. Compressor components and parts. Electrical equipment, safety devices and instruments, Operating principle.

TOPIC 2.

Maintenance of compressor units.

Compressor care and maintenance. Daily compressor start. Checking work, frequency and revision.

TOPIC 3.

Typical faults and methods for their elimination.

Reduced performance. Compressor overheating. Knock in the cylinder and crankcase. Oil leak. Air leakage. The compressor does not turn on.

TOPIC 4.

Safety requirements.

Compressor installation. Grounding. Permission to work for maintenance personnel. Fencing. Carrying out repair work. Starting and stopping the compressor.

T E M A 5.

Basic information about pressure vessels.

Pressure vessels. Design features, purpose of vessels. Main performance characteristics: operating pressure in the vessel, design pressure in the vessel, test (test) pressure of the vessel, temperature of the vessel wall.

Pressure vessels as equipment of increased danger in operation.

Vessels to which the requirements of the Rostechnadzor Rules apply and vessels to which the requirements of the Rules do not apply.

The procedure for supervising the safe operation of vessels.

T E M A 6.

Equipping pressure vessels with fittings, instrumentation, safety devices and basic safety requirements for them.

Purpose of fittings installed on vessels, instrumentation, safety devices against increased pressure and other safety devices.

Design and installation of safety valves. Adjusting safety valves. Checking the operation of the safety valve.

Maintenance of safety valves. Frequency of checking the serviceability of safety valves, procedure for troubleshooting.

Rules for installing pressure gauges on vessels. Pressure gauge malfunctions. Cases when pressure gauges are not allowed for use. Checking the serviceability of pressure gauges and a State Verification mark (seal or mark, installation location and designations). Maintenance requirements.

T E M A 7.

Safety requirements for the operation of pressure vessels.

Sources of danger when operating pressure vessels.

Basic safety conditions and measures to prevent accidents of vessels during their operation. Safe installation of vessels. Technical examination of vessels (primary, periodic, extraordinary).

Preparing vessels for commissioning. Putting the vessels into operation. Conditions for safe maintenance of vessels. Normal (planned) vascular arrest. Emergency stop of blood vessels. Possible reasons and the procedure for emergency shutdown of the vessel. Actions of personnel in case of emergency situations: increase in pressure in the vessel above the permitted limit, malfunction of safety valves; when liquid level indicators fail; malfunctions of pressure gauges and the inability to determine pressure using other instruments; detection of leaks, bulges, and ruptured gaskets in vessels and their elements operating under pressure; in the event of a fire that directly threatens a pressure vessel.

T E M A 8.

Maintenance and repair of vessels.

Ensuring that vessels are maintained in good condition and their operating conditions are safe. Frequency of technical inspections. Maintenance and service. The procedure for admitting personnel servicing vessels to work. Personnel training and certification. Passing exams and issuing certificates. Frequency of testing the knowledge of personnel servicing vessels. Extraordinary knowledge test. Procedure for admission to independent servicing of vessels.

Vessel repair. Repair schedule. Preparing the vessel for repair. Compliance with safety requirements during repairs. Organization of repair work. Security measures.

TOPIC 9.

Labor and environmental protection. Fire safety.

Training on this topic is carried out in accordance with the training program for workers on the topic (subject) “Occupational Safety”, approved by the chief engineer on September 20, 2003.

T E M A 10.

Providing first aid to victims.

Training on this topic is carried out in accordance with the program (plan) for training workers in providing first aid to victims approved by the chief engineer on August 29, 2003.

THEMATIC PLAN AND PROGRAM

INDUSTRIAL TRAINING

THEMATIC PLAN

PROGRAM

TOPIC 1.

Familiarization with production. Security briefing

labor and fire safety.

Familiarization with labor organization and quality control of work.

Instruction on labor protection and fire safety at the enterprise. Fire-fighting equipment and inventory, as well as fire-fighting measures (in case of a fire). Organization of labor planning. Familiarization with the work site using a compressor.

Familiarization with personal protective equipment. Rules for using them.

Familiarization with primary fire extinguishing agents and the procedure for their use.

TOPIC 2.

Familiarization with the structure and operation of the compressor and air collector.

Purpose and design of compressor mechanisms. Fittings, instrumentation, air collector safety devices. Their purpose, principle of operation, methods of adjustment and testing. The procedure for carrying out technical examinations and technical maintenance.

TOPIC 3.

Operation of the compressor and air collector.

Occupational safety briefing. Preparing the compressor and air collector for start-up. Putting the compressor and air collector into operation. Maintenance of the compressor and air collector during operation. Normal (planned) stop of the air collector. Emergency stop of the air collector. Carrying out work on the instructions of the person responsible for the safe operation of pressure vessels, in compliance with the requirements of the instructions for the safe operation of compressors and the instructions for the operating mode and safe maintenance of vessels (air collectors) of garage compressors. Quality control of work performed.

Application

TICKETS

for workers engaged in operation and maintenance,

and repair of garage and mobile compressors and

their air collectors (pressure vessels)

Ticket No. 1

1. Purpose of compressors. clause 1.1. (4)

2. In what cases is a pressure gauge not allowed for use? clause 5.3.10.(1)

3. Purpose and arrangement of vessels (air collectors) included in the garage compressor units S415 and S416, clause 2.1.(3)

4. Method of performing artificial respiration, clause 4. (7)

Ticket No. 2

Main components of the compressor unit, clause 4.1. (4)
Who is allowed to service pressure vessels?, clause 1.3. (3)
Technical characteristics of the vessels (air collectors) included in the garage compressor units S415 and S416, clause 2.1. (3)

4. First aid for fractures, paragraph 9. (7)

Ticket No. 3

Electrical equipment and grounding of the compressor, clause 4.3., clause 5.3., clause 6.4. (4)
What markings should the shut-off valves of the vessel have?, clause 5.2.2. (1)
Preparation for launch of vessels (air collectors) included in the garage compressor units C415 and C416, paragraph 3 (3)
Causes of occupational injuries during the operation of pressure vessels, Introduction (8)

Ticket No. 4

Operating principle of the compressor, clause 4.2. (4)
In what cases should the vessel be stopped in an emergency?, clause 7.1. (3)
Putting into operation the vessels (air collectors) that are part of the garage compressor units C415 and C416, clause 4. (3)
Providing first aid for burns, clause 7. (7)

Ticket No. 5

1. Procedure for starting the compressor, clause 6.7.÷6.9. (4)

2. The procedure for checking the serviceability of safety valves of air collectors, P.3.4. (2)

3. Maintenance during operation of the vessels (air collectors) that are part of the garage compressor units S415 and S416, P.5. (3)

4. First aid for sprains, paragraph 9. (7)

Ticket No. 6

What needs to be done when inspecting a compressor?, clause 8.10 (4)
Which vessels are covered by the “Rules for the design and safe operation of pressure vessels”?, clause 1.1.2. (1).

3. When and by whom is the pressure gauge checked?, clause 5.3.11. (1)

4. First aid for bruises, paragraph 9. (7)

Ticket No. 7

1. Methods for eliminating a decrease in compressor performance, clause 9.1. (4)

2. What is the diameter of a pressure gauge installed at a height of up to 2 meters?, clause 5.3.6. (1)

3. The procedure for emergency shutdown of vessels (air collectors) included in the garage compressor units S415 and S416, clause 7.2.÷7.5. (3)

4. Providing first aid for fainting, paragraph 11. (7)

Ticket No. 8

1. Requirements for the compressor installation site, clause 6.1., clause 6.2., clause 6.6. (4)

2. Purpose and design of the spring safety valve, clause 2.2.1. (2)

3. Repair of the air collector (receiver) of garage compressor units C415 and C416, clause 8. (3)

4. First aid for poisoning, paragraph 11. (7)

Ticket No. 9

Who is allowed to work with compressors?, clause 1. (4)
In what cases is a pressure gauge not allowed for use?, clause 5.3.10. (1)
Technical characteristics of the safety valve installed on the vessels (air collectors) included in the garage compressor units C415 and C416, clause 2.2. (2)
First aid measures for an electric shock victim, paragraph 3 (7)

Ticket No. 10

1. What needs to be done upon completion of work, clause 5.10., clause 5.11. (4)

2. Maintenance procedure during operation of safety valves. installed on the “air collector” vessels that are part of the garage compressor units C415 and C416, clause 3. (2)

3. What is the purpose of a three-way valve?, clause 5.6. (3)

4. Carrying and transportation of the victim, clause 13. (7)

Regulations

1. Rules for the design and safe operation of pressure vessels PB 03-576-03.

2. Operating instructions for safety valves of air collectors of garage compressors S415M and S416M.

3. Instructions for the operating mode and safe maintenance of pressure vessels (air collectors of garage compressors S415M and S416M).

4. Passport S415M.00.00.000.PS, S416M.00.00.000.PS “Garage compressor model S415M, Garage compressor model S416M.”

5. Certificates “Pressure vessel with a capacity of 500 l.”

6. Passports “Vessel operating under pressure ZIF-55 Sat. 05 PS".

7. Instructions for providing first aid to accident victims.

8. A manual for students of the Rules for the design and safe operation of pressure vessels. Moscow. NPO OBT 1997.