Business plan for the production of entrance metal doors. Door production workshop how to open a business? Steel door blocks: necessary equipment for starting a business

Among other types of doors, metal ones stand out for their durability and reliability. They are installed at the entrance to the house or landing, where increased protection is needed. With the help of a simple tool and equipment, each person will assemble a metal door in one day. This also requires certain materials and knowledge.

Is it possible to make metal doors with your own hands

Reliable metal doors have long won the sympathy of consumers. They are used wherever additional protection is needed: in houses, garages, apartments, warehouses. According to demand, the supply market has also grown, a great variety of ready-made steel doors can be found on the pages of newspapers and Internet resources.

There are various types of metal doors on the market.

However, many craftsmen prefer doors to purchased products. own production. Their advantage lies in less financial costs and independent choice of design and materials. These factors allow you to assemble a door of any shape, including non-standard options, and also give confidence in the quality of the finished product.

Thin steel of the frontal surface of finished metal doors is cut without much effort

Self-assembly of a metal door requires not only special equipment, but also certain skills. This is especially true for welding joints. To sew a seam of the desired quality, you need skill and a certain skill. The cost compared to the factory door will be 30-35% lower, but the quality may be higher.

Manufacturing technology of metal doors

In the manufacture of metal doors, the main emphasis is on reliability. This factor depends on:

door leaf and frame designs;
materials used;
installation quality.

Reliability also means the strength and durability of doors. Additional devices - closers and electronic eyes - make the operation of the structure more comfortable.

Varieties door hinges and locking devices allow you to choose the right accessories depending on the specific situation

All these innovations are also used for self-made doors. First of all, when drawing up a project, it is important to think over in detail all the elements included in the future design, and select the right materials. In this case, it is necessary to take into account the technological sequence, the order of assembly, installation and finishing of the door block.

Do-it-yourself drawings for making a metal door

To create a working drawing, it is necessary to make measurements of the doorway. The sketch is applied to paper in the selected scale. Using a tape measure, the width, height and depth of the opening are measured.

Doorway parameters: W-width, H-height, T-depth

There is a certain standard for metal doors. It is undesirable to make the dimensions of the door leaf more than 200x90 cm. This is due to the fact that the weight of the structure increases and, accordingly, the requirements for the quality (or quantity) of the loops increase. If doorway larger, it is more expedient to install an additional top or side block. The top block is often equipped with glass inserts for additional lighting. Lateral can be hinged or deaf.

The drawing must show in detail design features doors

All these nuances are reflected in the drawing. It is customary to lay the dimensions of the box taking into account the mounting gap, which allows you to set the structure in the horizontal axis. It is subsequently filled with foam. To adjust the position of the door and eliminate distortions, a gap of 2.5–3 cm is sufficient.

To evenly distribute the mass of the door leaf on the frame, from 2 to 4 loops are used. Canopies can be of internal or external design. Most often use external loops. The distance from the edge of the leaf to the hinges at the top and bottom is 15–20 cm. If the door is heavy and there is a need for additional suspension, one or two auxiliary hinges are mounted between the main hinges. The drawing marks the exact location of the canopies, taking into account their own dimensions.

Support ball inside the sleeve softens the working stroke of the hinges

Any door is equipped with stiffeners. They are metal corners or pipes of a tetrahedral section, located along, across or diagonally on the canvas. When placing them, two factors are taken into account:

the location of the lock and the door handle (for ease of installation, the stiffeners do not intersect with the place where the locks are installed);
door insulation method (because thermal insulation material fastened in the recesses between the ribs).

Insulation is located between the ribs of the door

On the drawing, you need to display the exterior finish of the door and the structural components necessary for this. For example, if one of the sides is planned to be sheathed with clapboard, they lay inside the canvas wooden blocks to which the lining is subsequently attached. If the sash is covered with paint or laminated film, there is no need to install bars, but more attention is paid to the plane of the leaf. The surface is carefully polished, metal streaks formed during welding are eliminated.

Do-it-yourself equipment and materials for the manufacture of metal doors

After the working sketches are completed, you need to prepare tools and materials. Here is the main equipment list:

Electric drill with a set of drill bits for metal. The angle of sharpening the drill should be 110–130 °, tool steel, increased strength, hardened. It is convenient to use a core to make a hole.
Using a core and a hammer, a metal drilling point is prepared
Screwdrivers or a screwdriver with a set of necessary nozzles, including those with cross-shaped and flat slots.
Welding machine, preferably of the invector type. Electrodes with a rod thickness of at least 2 mm.
The power of the welding machine must match the thickness of the door metal
Angle grinder (grinder) and cutting discs. One peeling disc is also needed to remove metal deposits.
Vice and clamps for fixing structural elements during the build process. The solution of the working planes of the tool is selected based on the dimensions of the workpieces.
Clamp securely holds the workpiece while working with it
Metal files with a fine structure.
Workbench or goats.
Locksmith workbench simplifies and speeds up the assembly of a metal door
Roulette, square, marker (or chalk) and other measuring tools.
Availability a variety of tools speeds up the build process
Hydraulic level or laser level.

As for materials, the set will vary depending on the design of the door. Here is the list for a standard product:

Steel (frontal) sheet 1x2 m in size. Thickness from 1.5 to 3 mm. Cold-rolled steel is preferable, as its strength is higher.
Corner metal, size 35x35 mm in the amount of 6 running meters. Other options are possible depending on the dimensions and arrangement of the door frame.
The corner takes on the main load and does not allow the door leaf to deform
A profile pipe with a rectangular section of 50x25 mm - 9 m. If the door is intended for a utility room, reinforcement is used, which is welded to the canvas from the inside. At the same time, the step of the stiffeners is reduced, the crossbars are placed more often.
The size of the pipe must correspond to the thickness of the door leaf and insulation
Metal plates (thickness 2–3 mm and section 400x40 mm) - 4 pcs. (for fastening the door frame to the walls of the opening).
Loops - from 2 to 4 pcs. In the "advanced" models, ball bearings are inserted.
Bearings facilitate and prolong the operation of the hinges
Anchor bolts, diameter from 10 to 12 mm.
Polyurethane foam with a low coefficient of expansion, fast setting.
A special gun is used to direct the foam into the gaps.
Primer, anti-corrosion coating. Well proven automotive primer.
Door furniture. Lock with pads, handle, peephole, door closer (the last two elements are optional). Locks are selected according to the functions of the door. Sometimes, to increase reliability, crossbar structures with three-sided fixation of the web are installed. Their installation is more difficult, but it is much more difficult to crack such a door.
Bolt lock secures door leaf from three sides

Step-by-step instructions for assembling a metal door

It is advisable to adhere to the following sequence of work:

By given dimensions metal corners are cut. Blanks are laid out on a workbench in a rectangle shape door frame. The control is carried out with a locksmith's square and a tape measure. All parts of the structure must be perpendicular to each other. The lengths of the diagonals can differ by no more than 1.5–2 mm. Permissible error in frame height - 2 mm. It is recommended to connect the corners to each other at an angle of 45 °.
Plates are immediately welded to the frame, which will fasten it to the wall
Welded composite structure. First, "tacks" are placed in all corners. Final measurements are being made. If all dimensions correspond to the working drawing, the box is finally welded. Clamps are used for convenience. Corner seams are processed by a grinder.
Welding work must be carried out in a well-ventilated area or outdoors.
When the door frame is ready, the exact dimensions of the door leaf are measured (starting not from the drawing, but from the specific dimensions of the frame). 10 mm is taken from all sides. For the manufacture of the sash, a corner is cut, a longitudinal hole is made at the place where the lock is installed. The grinding disc on the grinder is replaced with a cutting disc of the desired thickness.
Inside the metal profile are placed wooden slats. With their help, future Finishing work doors.
In order to weld the hinges, the frame of the door leaf is inserted into the corners of the frame. The location of the canopies must be accurately measured and secured with clamps.
Before fixing the hinges, you need to mount the frame of the door leaf
The rest of the sash profiles are installed if the frame of the door leaf is congruent to the box (minus technological gaps) and the hinges work in the desired mode.
A prepared metal sheet is welded onto the frame of the canvas. It is cut to size in such a way that the catch is 1 cm on each side, from the side of the lock - 1.5 cm. Before welding, they try on by applying the plate to the frame. If the calculated dimensions are maintained, the structure is turned over and the joints are sequentially welded.
The metal sheet is welded to the frame from the inside
First of all, a part of the sheet is attached at the loops (from the inside). Then the canvas is scalded around the entire perimeter.
The porch is being installed. To do this, a sham bar is attached to the inside of the sash with two seams.
The porch ensures the reliability of the door
On the inner plane of the canvas, stiffening ribs are installed and fixed, consisting of shaped pipes.
"Forging" and cleaning of seams from slag is carried out. The reliability of welded joints is checked. All irregularities must be smoothed out. After that, the structure is coated with an anti-corrosion primer. Drying time is 24 hours.
The seams are cleaned with an angle grinder and a file
The lock, the striker, then the door handle and the rest of the auxiliary fittings are installed. When mounting the components, it is recommended to follow the instructions in the accompanying documents of the products.
Insulation, sound insulation, decor of the outer and inner plane of the door leaf are being carried out.

A metal door is a means to secure a home, so it is reasonable to take precautions when making it. Bulgarian, perforator, welding - these useful tools become dangerous for human health and life if handled carelessly. The use of personal protective equipment - a respirator, a welder's mask, gloves, etc. - is a natural labor norm, it is unwise to forget about it. In addition, a fire extinguisher and a bucket of sand are needed in the welding area.

Video: how to cook loops

Thermal insulation of a metal door

During the cold period metal doors sometimes there is icing, drops of water or frost. This suggests that the structure freezes through. Warm air inside the room hits the metal surface and cools sharply. As a result, condensation forms, which either drains or freezes and turns into ice. To prevent this from happening, the door leaf is insulated. Previously, they used synthetic winterizer or dermantin, but this did not bring effective results. Today, the arsenal of heaters includes:

Styrofoam;
mineral and basalt wool;
polyurethane.

Styrofoam

It is considered a very good insulation, since it contains 98% of air “sealed” in plastic bubbles. The advantages include ease of installation, low price and absolute resistance to corrosion. Most of the doors of industrial production are completed with foam plastic or its modification - foam plastic. In addition to thermal insulation properties, the material has good sound absorption. Disadvantages include fusibility and release a large number toxic gases during combustion and heating. Therefore, it is not recommended for installation directly in residential premises. The ideal location is the entrance doors of garages, warehouses, multi-storey buildings.

Styrofoam reduces the thermal conductivity of metal doors in garages and utility rooms

Video: insulation of the garage door with foam

This category includes basalt and glass wool. They differ in their initial raw materials - basalt is made from rocks, and glass wool is made from sand and glass, stretched into thin long fibers. There is no noticeable difference in thermal insulation properties, but glass wool is more environmentally friendly. Both materials are characterized by high fire safety and ease of installation.

When laying mineral wool inside metal doors, certain rules must be observed. For example, you can not crush the mats between the stiffeners - this reduces the thermal insulation characteristics. It is necessary to cut the material with an accuracy of 1-2 mm.

Mineral heaters are available both in the form of mats and in the form of rolls of various thicknesses.

A significant disadvantage of mineral wool for insulating a metal door is hygroscopicity. The fact is that with a large difference in air temperatures on both sides of the door, the dew point shifts into the interior of the leaf. This leads to the fact that the condensed excess moisture is immediately absorbed by the fibers. Over time, water accumulates and heat-insulating characteristics are reduced to 80%. You can avoid this scenario with the help of an additional vapor barrier film, which is attached over the entire area of \u200b\u200bthe sash. The hydro-barrier neutralizes the effect of moisture accumulation, but there is no full guarantee. It is for this reason that mineral wool insulation is recommended in doors that are not exposed to significant temperature differences. For example, at the entrance to the apartment.

Video: insulation of a metal door with mineral wool

Polyurethane, or inflatable insulation

Quite expensive, but effective technology. The inner cavity of the door leaf is filled with polyurethane foam. Hardened polyurethane is a synthetic substance that is not subject to corrosion, an excellent heat insulator. The difficulty lies in the fact that special industrial equipment is required for inflation, which combines a diffuser and a compressor. But using foam from household spray cans is too expensive.

Polyurethane coating is not afraid of water, is a solid sealed layer

Regardless of the material chosen, preparation for insulation consists in planning the locations of the stiffeners. Experts recommend placing them in such a way that the insulation is securely held inside the sash without additional fastening. That is, the crossbars are placed not only vertically or horizontally, but they are also combined so that the insulation does not sag over time.

Cotton wool fits tightly between the stiffeners inside the door leaf

Stages of installation of insulation on the door leaf

Experts advise laying insulation in doors that are in a horizontal position - on a table or goats. The key to successful thermal insulation is the thoroughness of laying the entire plane, minimizing gaps. The process is performed before sewing the inside of the canvas:

The dimensions of the frame cell are measured.
Blanks are cut from the insulation with an error of a maximum of 2 mm (in the big direction).
The material is placed in the sash:
- if foam plastic is used as a heater, several points (4–5) of liquid nails are applied to the surface of the workpiece, the resulting cracks are leveled with mounting foam;
- when insulating with mineral wool, it is preliminarily laid waterproofing film over the entire area of \u200b\u200bthe door, and with a release (reserve), then lay out the insulation and cover it with another layer of film, the edges of which are folded into a single “cocoon”, only after that the door is sewn up from the outside (to enhance air impermeability, the edges of the membrane are carefully glued with adhesive tape).

Video: how to insulate a metal door with foam

door frame insulation

For good insulation, it is necessary to insulate the door frame. The method depends on the design of the frame, which may consist of an all-metal frame or a hollow profile. It's easy to do. Polyurethane is poured inside the profile polyurethane foam from a household bottle. If necessary, holes are drilled on the surface according to the diameter of the tube, into which polyurethane is blown. It fills all free space.

The internal cavity of the frame is filled with mounting foam

It will not be possible to insulate an all-metal box in this way, so you need to carefully process the gap between the frame and the doorway with foam.

Insulating paint of the Akterm series, produced on the basis of modern nanotechnologies, is considered an innovative means of insulating a metal door. The composition includes microscopic ceramic balls (several microns in size). A layer of paint of 1 mm is equivalent in terms of its thermal insulation characteristics to 5 cm of foam. The disadvantage is the rather high price and the difficult application of the composition to the metal surface.

Video: insulation of the door frame with mineral wool

Soundproofing a metal door

An important property front door is the ability to contain external noise. Metal does not help in this regard. On the contrary, it enhances the sounds. Therefore, the door is supplemented with special internal and external coatings that reduce the level of penetrating noise.

Outer coating

It is carried out using sound-absorbing and vibration-insulating materials. These include:

polystyrene;
vibroplast;
bitoplast;
bimast.

These are synthetic coatings that are a canvas that actively dampens any sounds and vibrations.

Sound-absorbing materials consist of several layers of different densities

The order of work is as follows:

The material must be spread over the surface to be insulated and smoothed out. Some types are equipped with an adhesive layer, it is enough to release them from the protective film and press them against the plane of the door.
For others, you must first clean and degrease the canvas. Then spread the waterproof adhesive evenly, cover the surface with the material and wait until it dries completely. Pasting is desirable to carry out both from the outside and from the inside.

Installing the seal

The tool is simple but effective. Previously, felt was used as sealants, today there is a wide range of ready-made rubber and rubber products. There are no difficulties with installation, you just need to remove the protective coating and carefully stick the profiled strip along the perimeter of the sash. Its width must not exceed 25% of the size of the door frame support strip. The thickness is chosen in such a way that in the compressed state (with the doors closed) the seal is reduced by half.

The seal consists of rubber tubes of a special section

Finishing metal doors

The exterior finish of the door performs two important tasks. Hides the unsightly appearance bare metal and protects the canvas from the effects of adverse factors. It is especially important to protect the steel surface from excessive moisture, as this can cause corrosion.

The choice of finishing materials is huge. But the most popular are:

MDF panels;
kozhvinil;
tree array.

Microwood fiber (MDF) is a mixture of wood and carbide shavings pressed under high temperature and pressure. The material retains the color, texture and tactility of wood, but is not inferior to plastic in terms of strength and elasticity. A big plus of MDF panels is their low price. However, this type of finish belongs to the “premium” class and, in terms of aesthetics, is not inferior to the natural array.

The front door, finished with MDF, is difficult to distinguish from the natural array

Professionals also note a number of other advantages of MDF:

high heat and sound insulation;
increased resistance to fire, fire safety;
combination of high strength and ease of processing;
resistance to the influence of biological factors: mold, fungus, dampness;
ecological cleanliness, the composition of the plates does not include toxic and harmful chemicals.

In retail chains, you can find four types of MDF panels:

painted with RAL dye;
coated with a polymer-based composition;
laminated panels;
veneered products.

In addition to products in the form of sheets, there is a wide range of additional decorative elements doors - platbands, extensions, etc.

Kozhvinil - view exterior finish made from artificial materials imitating natural leather. Vinyl leather and dermantin belong to the same group. Subject to the technology of tightening and operation, the lining retains its properties for a long time. Kozhvinil is the champion among inexpensive ways protect doors from noise and hypothermia. Easy to clean with common cleaning products.

At proper care leatherette coating can last for many years

The disadvantages include the combustibility of the material and defenselessness against vandalism. It is customary to drape the door in this way in the interior. Contact with open air and direct sunlight quickly leads to loss of color and gloss of the coating.

One of the solutions for finishing a metal door in the middle price range is covering the sash with an anti-vandal film. This wonderful tool is not produced in Russia, so the price is high. The most popular film from Israel is Vinorit. PVC coating has a variety of colors, textures and thicknesses. Resistant to UV radiation, mechanical damage and fire.

Natural array is the most expensive type of finish for iron doors. The overlay panel is made by gluing lumber and their further processing: grinding, milling, polishing, etc. Expensive wood species are used for production - oak, beech, mahogany, alder, ash. As a rule, the form of release of the panel from the massif - an overlay 18 mm thick. This allows you to encrust the surface with various "plots". Often, the outer metal cladding imitates the paneled structure of the sash. Drawing ornaments, drawings and other decorative elements is possible. In the factory, wood is not only coated with paint or varnish, but also impregnated with special compounds, thanks to which the material becomes resistant to the adverse effects of the atmosphere, does not dry out and almost does not burn.

The array compares favorably with other finishing materials:

elegance of appearance;
absolute naturalness and environmental friendliness;
durability;
increased performance in terms of thermal insulation and sound absorption;
the possibility of restoration.

Oak flooring only gets better with age.

The entrance metal door lined with natural wood is a symbol of respectability. Most often found in expensive restaurants, five-star hotels, reputable organizations and offices of large companies.

Video: interior decoration of a metal door

Production of metal doors: main advantages + manufacturing technology from 8 stages. Equipment for production: complex or separately + basic expenses and business profitability.

Capital expenditures: from 7,340,000 rubles.
Approximate payback period: about 3.5 years.

1. We analyze the demand for the production of metal doors

It makes sense to participate in various exhibitions, put up tents with product samples in construction hypermarkets, as well as in construction markets.

All this will lead to the fact that people who are currently busy with repairs will think about putting new door maybe not even one.

8. Costs of setting up a business

The costs required to open your own factory for the production of metal doors are divided into capital and monthly.

It is worth considering the important fact that the first time (1-2 months) monthly expenses will not pay off with profit, so they must be taken into account when calculating the main amount of opening costs.

Capital expenditures

PS. The calculation takes into account the cost of the complex for production, since this is the most suitable and stable option for large-scale production.

Monthly expenses

There is also an option with the purchase of premises for the workshop. The amount of capital costs from this increases, but at the same time, the amount of monthly expenses decreases several times.

As a result, it will bring much more benefits than renting.

However, it is important to evaluate your prospects sensibly, because the benefits will be tangible only if the business quickly pays off and becomes profitable.

9. Profit and profitability of door production

In the case of the manufacture of economy class doors, the approximate profit will be about 1 250 000 rubles per month.

It should be understood that such figures will become a reality after a few months (at best), since a sufficient volume of orders will not begin to arrive immediately.

You will need to "accelerate", launch an active advertising campaign and build a customer base.

Given these figures, we can conclude that the production of metal doors will pay off only in 2.5-3.5 years, with optimistic forecasts.

The profitability of manufacturing specifically metal doors is much lower than that of the idea of \u200b\u200bmanufacturing ordinary ones.

A novice entrepreneur should not think that a business will become successful if he does not understand the nuances of production and business promotion.

Personal experience is the strongest motivator in all endeavors.

How a 22-year-old guy earns up to 300,000 rubles a month

in the production of metal doors - in this video:

Conclusion about metal door manufacturing business in Russia

Despite all the costs involved in organizing an enterprise of this kind, there is a chance that the production of metal doors will become very successful and will be able to bring a fairly high profit.

In order for the business to become even more profitable, it must be expanded from conventional production to the installation of doors. After all, the installation itself is not a particularly complicated process that does not require much time.

Therefore, you can easily include it in the range of services provided by the manufacturer.

This will have a positive effect on the development of door production, as it is always much more convenient for customers to do everything with one master. It will also bring additional profit, since most often the margin for such services is about 300%.

On average, door installation will take 1.5 hours. This means that one installer will be able to install about 3 doors in a working day.

Each installation will bring from 7,000 rubles. For a month you will get a good amount, as for additional income.

In this case production of metal doors will pay off faster, and in the future it can be expanded by adding new services and products.

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Let's take a closer look at the production of doors as a business: equipment, a business plan with calculations, recommendations from entrepreneurs with experience and other pitfalls that you should definitely pay attention to.

Lines of business

It is worth clarifying that a very small number of enterprises are engaged in the manufacture and sale of several types of doors at once, and for a beginner, such an organization will bring the collapse of production in the early stages due to significant start-up capital. That is why it is worth deciding. Most often produced doors:

From solid wood - in our time they are not so popular due to their high cost. Often the production of solid wood doors is made to order as an exclusive for business class people and requires a special creative approach to decoration and design.
Wooden veneered - most often found in apartments of poor families due to their considerable cheapness. They are made quite easily from materials common on the market.
Metal - even more popular than the previous veneer version. They are used not only in households, but also in private enterprises because of their reliability and durability.
Aluminum - this metal stands apart, is used less often for residential buildings and more often for the equipment of business and shopping centers, as well as offices. Cheaper, but also high quality and reliable.

Already in the future, the enterprise should be expanded, and it should be done according to the principle of manufacturing other structures from the same purchased material.

Looking for a suitable space

It is worth choosing the least expensive place that boasts the size of the area, lowest level humidity from the inside, the presence of a heating system and other communications and the possibility of organizing a convenient entrance for trucks and cars.

On your own, you will definitely have to organize the following premises.

To work with wood

You will need:

heated compartment for initial drying of imported wood;
shop for the manufacture of products;
shop for paintwork on wood;
workshop for the final assembly of parts;
warehouse for storing finished goods.

For working with metals

It already assumes a significantly larger number of premises due to the greater number of production stages.

Warehouse for receiving and preliminary preparation of metal raw materials.
Workshop for processing steel sheets and rolled products.
Workshop for assembly and welding of parts.
Shop for painting.
Office for decor products.
Workshop for the final assembly of parts.
Warehouse for storing finished goods.

Speaking of electricity, it is desirable that the site has a three-phase network. It is worth deciding on the size of the future workshop by planning the approximate volumes of products produced. For enterprises manufacturing goods from scratch, it is worth acquiring a platform with dimensions of at least 400 square meters. For a small workshop, 100-150 square meters is also suitable.

What raw materials will need to be purchased?

As in previous cases, the purchase of raw materials depends solely on the type of door. Undoubtedly, each is worth disassembling in more detail. For example, production technologies interior doors from solid wood they like to use really expensive, even precious woods like wenge, cebra, walnut, Karelian birch or cypress.

In many ways, varieties are divided into red and black. Some combine both, for example, merbau. If we take more industrial options for Russia, then they should include oak, birch and pine, less often ash.

To produce cheaper wooden doors beginners, even experienced owners of such a business, most often use ready-made materials. The clearest example is the production of veneered doors.

MDF high density and various plywood boards are also of this type and have a fairly low cost. By the way, to engage in the production of "semi-finished products" is also quite profitable, because the opening of a line of such production will long become the next stage of expansion. In addition to raw materials, it is important to purchase the main components of each door:

door hinges;
door locks;
various kinds of latches;
pens;
additional fittings (eyes, blockers, etc.).

Let's go back to the doors, and specifically to their metal variations. Most often, entrepreneurs choose to manufacture from a bent and already rolled profile. Quite strong and reliable doors are made of aluminum profiles from European countries like Germany (Heroal) or Italy (METRA).

In Russia, analogues also exist, and the most popular are Agrisovgaz and Alunext. For cheap metal doors, cheaper pipes, channels and corners are used, but such products will not stand out with great quality.

We buy the necessary equipment

The company must have professional equipment. The workshop is standardly equipped with two types of devices, which are simply called lines. They depend on the number of workers and the efficiency of productivity and are therefore called automatic, semi-automatic and manual. For beginners, we only recommend semi-autos, and there are reasons for this.

Firstly, such equipment costs much less than a full-fledged automatic one, because some of the machines are completely replaced by cheaper analogues. In addition, its efficiency is quite high in comparison with manual labor - it turns out to get about 15-20 products per day, which manual technologies do not allow.

Yes, and the human factor is brought to a possible minimum, which, of course, still obliges to hire top-class professionals and control the process, but not in large quantities. Equipment to be purchased includes the following:

Semi-automated guillotine or machines that cut metal.
Press for bending steel sheets or splicing wooden boards.
Welding machine or standard welding machine (for the production of aluminum or other metal doors).
Paint equipment.
Band sawmill (for wood work).
Drying chamber for wood.

All of the above machines basically take up a small amount of space, which also allows you to organize your workflow well. Do not forget about the purchase of small equipment like grinders, saws, racks and other things, which will allow the plant to work efficiently.

Recruiting staff

It has already been written above that the enterprise will definitely have to attract at least a small staff. Undoubtedly, every worker on the shop floor must be a top class professional to avoid equipment problems, workplace injuries and product loss. The rest of the staff must also be qualified, but the requirements for the driver and especially the loader are always different. You will need:

chief manager in the shop;
workshop foreman;
worker-operator - 2 people;
driver;
mechanic;
loader;
accountant.

The business owner has the right to engage in the conclusion of contracts and the search for clients, as well as full control over the progress of work. It is he who is obliged to conduct conversations about security and prepare the enterprise for all the requirements of the authorities.

Video: door production as a business.

Profitability and determination of start-up capital

Let's take as an example the opening of an enterprise designed for wood-veneer raw materials, opened in an average regional city of Russia and operating on a semi-automatic line.

	*Expense line*	*Amount of expenses, thousand rubles*
1	Initial rent in two months	40
2	Purchase of the necessary equipment	1 100
3	Installation of equipment in a rented premises	500
4	Public Utilities	15
5	Paperwork	50
6	Salaries of operators and accountants	25 x 3
7	Foreman and manager salary	35 x 2
8	driver and mechanic salary	20 x 2
9	Loaders salary	15 x 2
10	Purchase of raw materials (wood, paint, etc.)	400
11	Purchase of inventory loops, handles, etc.)	80
12	Marketing Campaign	15
13	taxes	75
14	Unexpected expenses	20
	Total:	2 510

If we take into account that in the first month the plant produces 15 doors daily, and sells 3 each, after which it sells the whole batch at the end of the month, then the approximate income of the enterprise by the end of the month, taking into account the average door price on the market of 12,000 rubles, is 900 thousand rubles.

At the same time, do not forget about the monthly production costs. The net profit in this case will be about 250 thousand rubles. With an increase in productivity and an increase in the client base, it is possible to recoup the initial investment in 4-7 months, which makes the profitability of the business extremely high.

Production of steel doors: relevance and expediency of business + ways of organizing production + registration of entrepreneurial activity + manufacturing technology + list of equipment and raw materials + analysis of requirements for the premises + recruitment + marketing plan + capital investment and payback.

Doors, including steel ones, are the goods that are unlikely to ever become unclaimed. If some finishing materials or other building materials are in demand with varying degrees of success, then the doors represent exactly the component of housing that will always be needed.

That is why the production of steel doors is a promising business idea that is easy to implement in Russia, although the competition in this area is relatively high.

Almost everyone can organize such a business, because the manufacture of doors is not very difficult from a technological point of view.

In this article, we will tell you how steel doors are made, how much they are in demand in the Russian market, and how to organize a profitable business yourself.

Will the business of manufacturing Russian-made steel doors be relevant today?

As we have already noted, it is difficult to find a more sought-after item in every home than doors. After all, they protect our monastery from bad weather and from unscrupulous citizens.

This is especially true of the front door, which must be made of durable material in order to allow its owners to sleep soundly and peacefully, without worrying that something might happen to the house.

Today, steel doors are very popular and, despite the fact that there are a lot of them on the Russian market, such production can become a profitable and competitive business.

Several factors contribute to this:

Firstly, high demand is the main condition that affects the fact that the door market will never be completely filled.
Secondly, the production of steel doors is an easy task that requires a medium investment, which allows them to be produced at reasonable prices. Namely, the affordable price of Russian-made doors makes them so competitive among foreign manufacturers.

Of course, there are a lot of competitors in this area, because there are large enterprises that manufacture steel doors, and small, "garage" workshops, where doors are produced in a small volume.

But, in any case, you can take a place in this niche. Some “highlight” of your enterprise will help you find your consumer and your segment.

It could be:

Unusual design decision steel door - a variety of novelties and a unique interior are now in trend.
Affordable price - there are a lot of high-end products on the market, but people need more budget options.
Non-standard shapes and sizes - not only rectangular, but also arched doors are in great demand.

Non-standard forms of steel structures

The main consumers of your business can be several categories of citizens at once:

Private developers.
Tenants in large office centers.
Construction hypermarkets.
Owners of apartments in new buildings.

It is also noteworthy that steel doors are in demand throughout Russia, and not in any particular region. Therefore, the business will be able to thrive no matter where its founder lives.

The main condition that must be met while working in this area is the high quality of the products, which will show the consumer that Russian-made steel doors at an affordable price are a good alternative to foreign brands.

How can you organize the production of steel doors in Russia?

Steel doors, as a rule, have the same purpose - they are used as an entrance door, to which very high requirements are imposed.

But, despite their identical purpose, the production technology may be different. And the way in which you will produce steel doors directly depends on how much you want to produce them, and what start-up capital you are counting on.

Depending on all of the above factors, there are three ways to organize the production of steel doors.

No. 1. Starting a big business.

Large, large-scale door production enterprises involve the production of 200-500 units per day using a fully automated production line.

Such lines work, almost completely replacing manual labor. All processes are automated, which increases productivity and reduces the number of defective products.

But such equipment is very bulky. To install it, you will need up to 2 thousand square meters. m. area. In addition, it is very expensive - it will require from 5-7 million rubles. investment.

It is advisable to open such an enterprise only if you have such a significant start-up capital and at least a little experience in this area.

Sample of automatic production line

No. 2. By organizing a small production.

Small, medium-sized enterprises are much easier to organize. For the arrangement, you will need a smaller area and cheaper equipment that will combine automated processes with manual labor.

On the one hand, this allows you to save on the purchase of equipment, and on the other hand, these are additional costs for paying wages.

At small enterprises, from 10 to 50 steel doors can be manufactured per day.

No. 3. Implementing a home business.

"Garage" enterprises, despite the presence of large manufacturers on the market, are also in demand.

All processes in small businesses are carried out manually using hand tools. This type of production allows you to produce up to 3 doors per day, which can bring a good profit.

More people will be required to open a mini-factory for the manufacture of doors, since there will be no automated processes.

Which production method you choose - decide based on your financial capabilities and skills, but pay attention to the last two options.

Large businesses need to have a very good marketing strategy and, in addition to doors, they need to release a lot of related products in order to pay off.

Therefore, we will analyze small and medium-sized businesses, which are easier to organize and can be done without even having experience in entrepreneurial activity.

How to organize the production of steel doors from a legal point of view?

Making steel doors is not a very science-intensive process. But due to the fact that they must meet certain requirements from a construction point of view, before starting a business, you will need to familiarize yourself with a certain list of literature and obtain a construction license (SNiP 11-23-81).

Be sure to pay attention to the following GOSTs:

In addition to obtaining a license, legal registration of entrepreneurial activity is also waiting for you.

For the production of steel doors, you can also register as an individual entrepreneur, but it would be better to choose. It will allow you to cooperate with large construction networks and hypermarkets, and position yourself as a qualified enterprise.

Registering as an LLC is quite simple: you need to come to the IFTS at the location of the business, submit the relevant documents and indicate the OKVED codes for your future activity.

The codes to be selected are as follows:

As for the package of documents required for registration, it consists of 5 mandatory papers:

Passport of a citizen of Russia.
LLC Charter.
The decision of the founder to create an LLC or the minutes of the meeting of the founders.
Application form R11001.
Receipt for payment of state duty.

As a taxation system, it would be advisable to apply the General Taxation System - DOS.

Steel Door Manufacturing Technology: A Step-by-Step Guide

It is possible in two main ways - pipe-coal and profile bending. The most popular is the latter, in which bent rolled profiles are used for manufacturing.

The technology for the production of steel entrance doors using roll forming equipment consists of 7 main stages:

Metal preparation.

It is necessary to start the technological process by identifying defects in the metal coating and checking it in relation to the quality of the material.

Cutting blanks.

After the metal sheet has been prepared, markings are applied to it, which in the future helps to cut product blanks from it.

Production and processing of blanks.

Cut blanks are sent to bending machines, where they form a profile for door frame. All blanks are necessarily filed, that is, all irregularities are eliminated to give them a neat look.

Also at this stage, with the help of special equipment, holes of the future steel door are formed, where the lock and fittings will be placed.

Door leaf welding.

With the help of welding machines (or welding robots in automated lines), all elements are welded to the frame, after which both sides of the door are fastened together. Between them is placed a material that performs the function of a sound insulator and sealant.

Door coloring.

The doors assembled before, after passing through all stages of production, must be painted. The paint in this case performs not only an aesthetic function, but also a protective one, protecting the metal from environmental influences.

Steel door trim.

To give the door a more attractive look and increase its durability, it is customary to sheathe it with various materials, which can be wood, veneer, leather, leatherette, MDF, forged elements.

Installation of fittings and quality control of the finished product.

To avoid a loud sound when opening and closing the finished door, shock-absorbing material is glued to its edges, and locks and fittings are also embedded.

After all stages, each door undergoes mandatory quality control, which helps to avoid defective products from reaching the end user.

As a result of passing through all stages of production, we get ready-made steel doors, which in the context have the following form:

Steel door production equipment: equipment for small workshop and small enterprise

Whatever enterprise you organize, you will still need equipment for the manufacture of products.

If it is a semi-automatic line of devices, then its cost will be in the range of 1.5 - 2 million rubles. If you are planning a very small business, then hand tool will cost an order of magnitude cheaper - up to 500 thousand rubles.

So, for each of the methods you will need such equipment for the production of steel doors:

Name	Cost, rub.)	Sample
Semi-automatic production line (for a small enterprise)
Metal cutting machine (plasma or laser)	120 000
Press Brake	1 500 000
Welding machines (devices)	100 000
spray gun	20 000
Compressor	2 500
Hand tool (for home business)
Bulgarian	10 000
Mechanical guillotine for metal cutting	140 000
Milling machine	100 000
Lathe	90 000
Hand tool	5 000

To save some money on the purchase of equipment, it is rational to buy used devices. But at the same time, you don’t need to try to save money by buying low-quality, too worn-out equipment for the production of steel doors, because the quality of products largely depends on the devices themselves.

To accommodate semi-automatic equipment used for small enterprises, 250-350 sq. m. area. For manual and mechanical equipment, you can find an area for a workshop with a size of 100 square meters. m.

It is important that both premises be renovated and prepared for such production. The walls and floor must be fire resistant, which will protect the enterprise from fire when working with welding machines.

Since it is planned to make frames, paint, and sheathe doors, the production room must be zoned so that some technological processes do not interfere with others.

Select at least 7 separate rooms in your enterprise:

For the warehouse of raw materials.
For warehouse of finished goods.
For sheet processing and rolling workshop.
For assembly and welding shop.
For the paint shop.
For finishing shop.
For the control room.

What raw materials need to be purchased for the production of steel doors?

The raw material is important element steel fabrication organization building structures on the quality of which will depend on the quality of the finished product.

The purchase of raw materials for this enterprise will consist of two parts:

the first is the purchase of material for door bodies,
the second is the acquisition of fittings for equipping the steel structure.

Of course, both raw materials must be of very high quality. But the requirements for fittings are very high, since high-quality locks are already 50% of the success of a steel door.

As raw materials for the production of structures, you will need the following materials:

Sheet steel - 2 mm thick (some manufacturers believe that the thicker the steel, the better the door will be, but this statement is erroneous, since every additional 2 mm adds weight to the structure, and this leads to its rapid wear).
Mineral wool.
Electrodes.
Solvent.
Primer.
Dye.

You will also need materials for sheathing. Which one depends on your choice.

As for accessories, you will definitely need to purchase the following items:

Locks.
Pens.
Loops.
Fasteners.
Gate valves.
Latches.
Eyes.

How many employees should be recruited to start working at the enterprise?

The number of employees required to work in an enterprise will depend on whether you are planning a small or medium-sized business.

If you want to start with a small amount of work, and plan to use machine tools and hand tools, then you will need:

Technologist acting as production manager.
2 machine operators supervising the milling and turning machines.
2 workers carrying out different processes.
2 welders who will be directly involved in door welding.
1 installer who will install the door.

Functions CEO, accountant and manager in small enterprises can be performed by the owner himself.

If a larger business is planned, that is, medium-sized, it would be better to hire such specialists:

Accountant.
Technologist.
2 welders.
3 workers.
Installer.
Marketer.

If desired, even here the owner can take over the accounting, but at larger enterprises it will be better if a specialist does this.

By the way, although the production of steel doors is not a complicated process, it would be nice to hire people who have the appropriate education or experience in this field.

Since the equipment is not fully automated, skilled personnel will help reduce scrap and increase productivity.

Production marketing plan: to whom and how to sell steel doors?

In order for the business to start making a profit as soon as possible, you need to take care of establishing distribution channels and advertising.

Who will be your consumers, we found out at the beginning. It can be individuals, and tenants, and hardware stores.

To reach as many potential buyers as possible, use the following:

Design your own website to serve as your showroom and online store. To make the site colorful and functional, it is better to entrust its creation to experienced programmers and web designers.
Order printed materials (business cards, booklets). Leave them in large retail chains, distribute them to passers-by.
Let's advertise in newspapers, magazines, on TV and radio.
Collaborate with large construction hypermarkets by selling your products from them.
Use email marketing to potential customers.

In order to stand out from other manufacturers, do not forget to think over the advantages of your particular company and tell all customers about them.

Your business card should be quality and reliability, only in this way you can gain customers and reputation.

Manufacture of entrance metal doors.

What technology is being used? Manufacturing stages.

How much will it take to organize the production of steel doors?

Since we analyzed both small and medium-sized businesses, we will calculate the amount in this area for both options.

Expenses	Amount (rub.)
Total:	1,100,000 rubles	2 600 000 rubles
	small business	Medium Enterprise
1. LLC registration	18 000
2. Licensing	35 000
3. Room rental	15 000	37 500
4. Purchase of equipment	345 000	1 700 000
5. Purchase of raw materials	350 000	500 000
6. Payment of wages	165 000	190 000
7. Advertising	75 000
8. Other expenses (utilities, taxes)	100 000

Now let's move on to calculating the payback.

The approximate productivity of a small business is 60 doors per month. Their market value fluctuates within 13 thousand rubles, the cost price is 7 thousand rubles.

It turns out that by selling 60 doors per month, you will receive an income of 780 thousand rubles. The net profit will then be about 360 thousand rubles. It is easy to calculate that with such forecasts, the enterprise will be able to pay for itself already after 3-5 months.

An average enterprise is able to manufacture from 200 steel doors per month. Given the same market value and cost, we find that the income per month will be 2.6 million rubles. Net of them you will receive about 1 million rubles.

If we take into account the additional costs in the first month of operation and some time required to find distribution channels, we can calculate that the average enterprise will pay off already in the first six months of work on the market.

Thus, we can conclude that the production of steel doors in Russia is a profitable, simple and quickly payback type of business.

To launch it, you need to correctly think over the concept of the enterprise and try to find several distribution channels at once. Such actions will help to return the invested money in a short time, thereby positively influencing the development of production.

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In this article:

The popularity of interior doors among the population is comparable only with plastic windows. And for the first and second demand is stable even during the economic crisis. But since interior doors perform not only a functional purpose (to open / close access to a room), but also an aesthetic one, they should look spectacular and be liked by customers.

Even if you make doors from environmentally friendly materials (for example, solid wood), but do not give the model a presentation appearance, the business is likely to be doomed to failure.

What does the consumer like? Criterias of choice

Product range– the most important solution for future production. And it should be determined taking into account consumer preferences.

The main types of interior doors:

From array

The door leaf is made from wood lamellas (an array of different species - from soft, such as pine, to hard oak and more valuable ones). The bars are spliced with glue and exposure under pressure, the canvas is sanded, calibrated and varnished, or coated decorative trim(for example, veneer of expensive breeds).

For premium-class doors, a more sophisticated technology is possible: partial tinting, mosaic splicing, inlay are used, thanks to which the door leaf turns into a real work of art.

Wooden with veneer

Doors of the middle price segment. The base is usually inexpensive wood in the form of boards fastened into a frame covered with veneer on the outside.

For voids, various fillers are used, for example, corrugated cardboard.

Laminated

When laminating, a film of various colors and textures is applied to the base frame made of chipboard or MDF. This production technology allows you to simulate various materials(and not only wood), but the wear resistance of such doors is the lowest among all types;

Plastic, aluminum and their various combinations

The combination of materials such as plastic and aluminum is used to equip non-residential premises (offices, medical, government, educational institutions).

According to manufacturers, consumer demand trends can be characterized as follows: “from cheap to expensive”. Today, veneered doors are most in demand, but with a base not from chipboard, as it was a couple of years ago, but from solid wood. Why?

The reasons are obvious:

reliability - a rather large load is placed on interior doors (especially if there is a child in the house). And a solid array always wins over a frame structure, and hardwood veneer will protect the canvas better than laminate and other film materials;
the veneer is homogeneous in structure (compared to a furniture board), so it is easy to choose the most similar doors for different rooms;
naturalness of the material;
price - the cost of doors made of inexpensive wood veneered "fits" into the category of the middle price segment (about $ 250), but they will last much longer than frame products. And if necessary, such doors can be restored.

Organizational form and distribution channels

The legal form for the business should be chosen after evaluating the potential buyer.

Here are the options:

large wholesale - construction companies and state-owned enterprises (usually, there is a tender basis, which is quite difficult for a new player in the market to win);
conclusion of contracts with networks of construction markets and specialized stores;
sales through own retail outlets;
dealer network.

In practice, an enterprise engaged in the manufacture of interior doors is rarely limited to one sales option - to increase sales, all available “channels” should be developed.

Therefore, the optimal organizational form would be entity- LLC (many construction companies and supermarkets simply do not cooperate with individual entrepreneurs).

In the types of activities, you must specify the following codes:

20.30.1 Manufacture of wooden building structures and joinery;
51.53.24 Wholesale of other building materials.

A license for the production of interior doors is not required. But if you plan to provide installation as additional services, please note that without special permission, installation of door panels is allowed only in place of existing openings. If the project provides for an extension or any other change in the opening, then an appropriate building license is required.

Technology for the production of interior doors

Let's consider the full technological cycle for the production of interior doors from solid wood with veneer veneer.

1. The production cycle begins with sawing wood (logs) on high-precision band sawmills, which provides a minimum level of marriage.

2. After - the boards go to a special place - a drying complex equipped with chambers with mechanized loading. The drying process is completed by controlling the moisture in the material.

3. Then the board is disbanded into separate bars (lamellas) of the required section. All defects are removed from the lamellas - material with knots, irregularities that can affect the quality of the future door.

4. On a special splicing line, defect-free blanks are glued along the length into a furniture board. The strength of the door leaf is ensured by the adhesive spike connection of individual blanks. Glued beams are processed from four sides on milling machines to the required section.

5. Gluing of slats along the width, for the manufacture of canvases and individual elements of doors, is carried out in vertical presses. At the stage of this operation, the perpendicular arrangement of the fibers in adjacent bars is strictly controlled, which guarantees the high resistance of future doors to various deformations during operation.

6. To give the load-bearing structures of the door high rigidity and shape stability, the door leaf is covered with veneer, which is produced on a separate production line.

7. For the production of veneer, whole logs are used, which are pre-steamed (in a steam chamber for 3 days), and then they are centered and sanded on a bark cutter to get rid of the bark and bast layer.

8. Next step - circular trim. The log is constantly rotating, and the machine removes a thin layer of veneer from it, only 0.6 cm thick. About 134 linear meters of veneer are obtained from an average log.

9. The veneer is then unfolded and cut into sheets. Sheets with the same fiber pattern are stacked. Of these, parts are subsequently selected for the outer lining of the door.

10. To give the door special wear resistance, three layers of veneer are used (in the economy version, they are replaced with MDF or chipboard with one layer of veneer).

To do this, glue is applied on both sides to the middle layer of the veneer sheet, and sent under a hot press. Here, at temperatures above 100 C, the middle sheet adheres tightly to the other two. After a minute and a half, the glue hardens, forming a high-strength top plywood layer for the door leaf. This finish is made from a variety of wood species (birch, oak, beech, ash and others).

11. Veneered plywood is applied to the door leaf glued from the lamellas, and placed under a cold press for 30-40 minutes until the glue dries. Further, all components of the door structure are ground and checked for compliance in order to exclude the presence of unacceptable gaps or differences in further assembly.

12. Next, the length / width of the product is measured. The door is sent to the machine, which chamfers and cuts the edges to the specified dimensions. On the next machine, the grooves for the loops are hollowed out.

13. A hole is cut out for the door handle.

14. Then, the product is polished and varnished, dried. All parts of the structure are assembled into one whole, completed with fittings, packed and sent to the warehouse.

Regulatory documents and certification of interior structures

Interior doors are not legally subject to mandatory certification, but the presence of a document confirming the quality mark and compliance with standards significantly raises the level of the manufacturer in the eyes of the buyer, forms a positive image of the company.

And in order for the doors to pass all the checks, it is necessary to adhere to the recommendations and requirements specified in:

GOST 475-78 - Wooden doors. General technical conditions;
GOST 28786-90 - Wooden doors. Method for determining resistance to climatic factors;
GOST 26602.3-99 - Window and door blocks. Method for determining sound insulation;
GOST 26602.2-99 - Window and door blocks. Methods for determining air and water permeability;
GOST 26602.1-99 - Window and door blocks. Methods for determining the resistance to heat transfer;
ST SEV 3285-81 - Wooden doors. Reliability testing methods;
ST SEV 4181-83 - Wooden doors. Method for determining flatness;
ST SEV 4180-83 - Wooden doors. Impact resistance test method

Raw materials for the manufacture of interior doors

In the production of interior wooden doors, you can use ready-made materials (furniture panels, plywood, MDF, veneer) or blanks (edged boards, solid logs). The first option greatly simplifies the technology. The second - reduces the cost and increases profits, but requires large investments. Therefore, only large factories focused on the mass production of interior doors can afford a full technological cycle.

Medium and small businesses prefer to increase their capacity using ready-made materials as raw materials. And after the payback of the initial investment and, if possible, expansion, open a separate workshop for the production of furniture panels, veneer and other materials in the immediate vicinity of the logging site.

Room for the production of interior doors

Basic requirements for the production workshop- dryness (a prerequisite for storing materials, products and working with wood), the presence of heating and all necessary communications, a three-phase network, access roads for transport.

The size of the workshop varies depending on the volume of production and the completeness of the technological cycle. If an enterprise for the production of doors from edged boards requires an area of at least 400 m 2, then for small-scale production from a finished furniture board, 100-120 m 2 will be enough.

heated warehouse for primary wood drying;
manufacturing facility;
a separate room for applying paint and varnish;
place for assembly and storage of finished products.

Estimated business plan

1. Room rental

For the production of interior doors made of natural wood (oak, pine) with veneer of various types of wood, the enterprise (LLC on the general taxation system) rented a production facility with an area of 450 m 2 .

2. Plans for production volumes

Planned production output: 800 lm/year

Ways of implementation:

through our own warehouse store;
through a network of building supermarkets;
on a contractual basis with construction contractors.

3. Capital costs

Equipment for the production of solid wood doors:

drying chamber - 35 thousand rubles;
band sawmill - 110 thousand rubles (Fig. 15);
tenon cutter for trimming lamellas and cutting tenon joints - 170 thousand rubles;
trimming press - 220 thousand rubles (Fig. 16);
pneumatic press for forming a shield - 180 thousand rubles (Fig. 17);
panel saw for sawing lumber - 200 thousand rubles;
milling and copying machine - 90 thousand rubles (Fig. 18);
grinding machine - 100 thousand rubles (Fig. 19);
auxiliary equipment (construction equipment) - 50 thousand rubles.

Total: 1,155,000 rubles.

4. Material costs for raw materials

Material costs for starting production:

oak sawlog - 50 m 3 * 6500 rubles = 325,000 rubles;
glue - 500 kg * 110 rubles = 55,000 rubles;
accessories (handles, hinges, latches) - 30,000 rubles.

Total: 410,000 rubles.

5. Salary

To ensure the production activities, it is planned to hire the following staff:

director,
accountant,
sales manager,
5 workers for machine maintenance and door assembly.

Payroll - 120 thousand rubles / month.

Payroll taxes (37.5%) - 45,000 rubles / month.

6. Calculation of the actual cost of production

Fixed costs (rub/year):

salary - 1,440,000;
taxes - 540,000;
rent - 500,000;
utilities - 60,000;
advertising - 120,000;
fixed assets depreciation - 52,750
reserve fund - 54,255.

Total: 2,767,005 rubles / year.

Material costs per 1 r.m. products:

edged board - 1/8 m 3 * 6500 rubles = 812.5 rubles;
glue - 0.4 kg / m 3 * 110 rubles / kg = 44 rubles;
frosted decorative glass - 0.3 m 2 * 1300 rubles = 390 rubles;
accessories (handles, hinges, screws, screws) - 300 rubles;
natural oak veneer 8 m 2 * 64 rubles = 512 rubles;
paint and varnish products 0.75l * 180 rubles = 135 rubles.

Total: 2193.50 RUB

Cost of production for 1 year of operation = (Fixed costs: Planned annual output) + Material costs for output

2,767,005 rubles / year: 800 m.p. + (2193.5 rubles * 800 m.p.) \u003d 1,758,258.76 rubles

7. Selling price, profit

At a cost of 1 m.p. doors at 2197.82, we calculate the sale price as follows: 2197.82 + (2197.82 * 25%) = 2747.28 rubles. Of course, the sale price is set taking into account market value and competition - this is the minimum level below which the company should not fall not to suffer losses. Annual revenue: 2747.28 rubles * 800 m.p. = 2,197,820 rubles.

Profit: 2,197,820 - 1,758,258.76 = 439,561.24 rubles / year.

8. Profitability

Product profitability \u003d (Profit: Cost) * 100% (439,561.24 rubles: 1,758,258.76 rubles) * 100% = 25%

Project payback: 3 years, 4 months.